Airdrome Technique Factory “BS”

Airdrome plow-brush machine BS-4000PB

(BS-4000PB-5)

Constructive features and usage of the machine.

Airdrome plow-brush machine BS-4000PB consists of automobile chassis MAZ-543403-220R with mounting and towing set of equipment.

 

The usage of BS-4000PB can be possible in following configuration:

·        As a plow-brush machine in a compound of a towing vehicle (with blade) and semitrailer (with brush), for a complex clearing of surface of runways and aprons.

·        As a plow machine in a compound of a towing vehicle with a blade without a semitrailer. It is reasonable to use it for clearing aprons from snow, taxiways, runway exits, local allies with high agility.

·        As a brush machine (without blade, whole-year)

·        With blades of different types and sizes. The blade is easy to remove. The removed blade can be kept directly near the runway and the apron, what can be useful to drive the machine from the unit to the place of storage and maintenance. Also there is a possibility to remove the peel and leave the rotating and lifting gear attached to the transitional fixed workbench on MAZ chassis. It gives an opportunity of having several peels of different dimensions and configurations. For example, you can have a peel  3 meters width for clearing standard local alleys and highways. Blade with a joint hinge can be dismantled completely from the front table what gives the chassis a look of a standard MAZ automobile. After removing the blade and detaching the semitrailer BS-4000PB the towing vehicle can be used with any other standard semitrailer.

·        Semitrailer, detached from the chassis can be supplied in a standard automobile box for servicing. After removing the management console from the cab of the towing vehicle and linking up with the connector in the BS-4000PBA frame, you can do the engine startup, rotating, lifting and lowering of the brush. Semitrailer can be attached with any other automobile chassis with installing the control console via the cab extender and perform clearing works of the airdrome surfaces with the brush if usage of blade is not necessary (summer, low season).

In whole series of BS-4000 compulsory demands are realized:

§         Hand break of the towing vehicle semitrailer

§         Standard automobile pillar of the semitrailer. Setting of the height – hand-driven with reducer;

§         Presence of emergency wheel and lowering gear with hydraulic drive in a chassis compound

§         Comfortable servicing of the back bay with the equipment engine, hydraulic pumps, hydraulic reservoir, filters and electrical equipment. Complete opening of the hood and open access to all aggregates is provided.

§         The range of working temperature of BS-4000PBA – (-40°C - +50°C)

 

Features

Mm

Length of the towing vehicle

6500

Length of the towing vehicle with blade

8230

Length of machine (towing vehicle with blade and semitrailer)

14800 (15900*)

Width of the clearing after brush aggregate installation on 30° angle (without blade)

3900 (5050*)

Width of the clearing after brush aggregate installation on 38° angle (without blade)

3550 (4520*)

Width of the clearing with the 5,4 (6,65) meters long blade 28° angularly

4770 (5850*)

Wheelbase of the towing vehicle

3800

*Version of an airdrome machine BS-4000-PB-5 (serial modification) with clearing range equal to 5 meters.

 

Machine sizes after installing the aggregates in transfer position

Machine width

2800

Machine height

3180

Machine height (with lifted hood of the semitrailer for service/full lift of the hood)

4300/5500

 

Special equipment engine and the fuel system:

Diesel engine YAMZ-236, 6 cylinders, V-shaped, with turbocharging, with 180 horsepower. Fuel reservoir with 200 liters capacity is assigned for special equipment engine supply.

In the construction of BS-4000PB is laying a coincidence principle of exploitation time of both of the engines in the compound of integrated airdrome machine with overall full reservoirs. This time is equal to 7 hours. The fuel consumption of the front engine with 250 horsepower is no less than 45 liters per hour. The reservoir is 340 liters. The backside engine with 180 horsepower (brush – 100 hp) takes 28 liter per hour. Capacity of the fuel reservoir is 200 liters.

In normal kitting of the towing vehicle MAZ-543403-220R the heater PZHD-30 is used. In unification aims for the backside engine PZHD-30 is also used. The preparation time for towing vehicle and semitrailer before exploitation is identical.

 

Hydraulic system

The hydraulic system has two independent contours (towing vehicle and semitrailer).

By the instrumentality of  the hydraulic system occurs:

·        Brush rotor actuator

·        Control over the brush

·        Control over the blade

·        Lifting and lowering of the towing vehicle cab

·        Lifting and lowering of the semitrailer hood

·        Lifting and lowering of the emergency wheel

·        Lifting and lowering the brush in manual mode

·        Lifting and lowering the blade in manual mode

The hydraulic kit is foreign (pipes of a high pressure, dispensers, hydraulic ram, detectors) and best of native (axial-piston pumps, hydraulic motors, filters, hydraulic fluid, hydraulic plates, hydraulic reservoirs, affixment elements and others)

Operating pressure of brush actuator (rotation)

17 MPa

Hydraulic pump of brush actuator (rotation)

Axial-piston, 160 sm3 capacity

Hydraulic engines of brush actuator (rotation)

Axial-piston, 112 sm3 capacity

Hydraulic pump of service providing (turning, lifting and lowering) of the blade (towing vehicle chassis)

Axial-piston, 12 sm3 capacity

Hydraulic actuator of the blade (turning, lifting and lowering) - operating pressure

15 MPa

Hydraulic pump of the providing system for turning and lifting the brush (semitrailer)

Axial-piston, 32 sm3 capacity

Hydraulic actuator of the blade(turning, lifting and lowering) - operating pressure

10MPa

Hydraulic fluid

VMGZ

High pressure hose pipes – 2 and 4 braided, 12, 20, 25 and 32 mm diameter, armature is original. DIN standard.

Manufacturer “Manuli”, Italia

Hydraulic equipment – hydraulic tables with built-in controlled valves, pilots and hydraulic control valve

Manufacturer “Kladivar”, Slovenia

Hydraulic ram parts (brush and blade). Russian and German Manufacturers, operating pressure

10MPa, 15 MPa

Life time of the hydraulic system

5000 m/h

 

Electrical system

Supply-line voltage

24 V

Battery pack 2+2

6ST90

Charging generator – from semitrailer engine

60 A

Control over the special equipment engine

Electromechanical

Control over the hydraulic actuator of the parts

Electrical

Lamp signaling equipment

2 flashing beacons

Base and additional headlights

Automobile standard

 

Pneumatic system

Operating pressure of the towing vehicle and the semitrailer

8 atmospheres

Brake system

Pneumatic

 

Chassis

A modification of series log carriage MAZ-5434 is used. The brand of the dedicated chassis is MAZ-543403-220R. It is built in conformity with technical requirements ¹122, accommodated with SUE “MAZ” for compound of BS-4000PB and PBA usage.

Wheel arrangement is 4x4. YAMZ-236BE2 engine with 250hp power, EURO-2(3).

In chassis compound after reconstruction following units are added:

·        Ballast – 2,5 tones

·        Removable kit + transitional fixed workbench (norm DIN)

·        Saddle-clutch equipment kit

·        Shield kit

·        Semitrailer assembly, operative parts and blade control electric equipment kit

·        Emergency wheel mount equipment kit

The cab is optional equipped with console for control over all operative parts of BS-4000PB. Also there is a system of acoustical and visual emergency alerting in case of obtaining maximum permissible values of temperature, pressure, fluid levels and others. In compound of towing vehicle there is a storage bay, tool kit, spanners and other necessary equipment for exploitation.

 

Traverse speed values of the machine:

Service speed (max)

60 km/h

Service speed (recommended)

45 km/h

 

Service values of the machine:

Plow-brush capability (hectar/hour)/(m2/hour)

16/160000

Snow cover height (mm)

100

 

Broom:

Brush diameter with disk-shaped elemets

915 mm

Length of the brush

4500 (5680*) mm

Ready-to-work position, maximal angle

38/38

Rotary axis speed

400-800 t/min

Broom driving actuator

Hydraulic

Gap between lifted brush and the cover

550 mm

Screen bump stop from the snow, protection from throwing over the brush installation and over the brush nap

Unfolding and adjustable when brush is run out

*Version of an airdrome machine BS-4000-PB-5 (serial modification) with clearing range equal to 5 meters.

 

Snow-removal blade BS-4000-63.00.000

1.      Snow-removal blade is assigned for clearing the snow covers up to 800 mm height from the runway surface with displacement method. Dynamical snow kick sideways occurs on speed equal to 30 km/h.

2.      Blade is assigned for working with BS-4000PBA and equipped with rubber or polyurethane knives, two adjustable supporting wheels for the blade height installation over the runway surface.

3.      Width of the blade is 5400 mm

4.      By the instrumentality of the hydraulic system following control functions can be realized: right and left rotations, lifting and lowering the blade, floating mode installation.

5.      Blade is secured on pressure-exerting table by DIN standard. Hydraulic system allows to perform assembly to a machine with out using lifting mechanisms. Blade is equipped with two supporting  bases for stacking.

6.      In transfer position blade is fixed with mechanical wheel clamp.

7.      From the sides blade is equipped with electrical lanterns, flags and special painting.

 

Technical features:

Width, mm                                                                     5400 (6650)

Width of capturing with 30° rotation angle, mm   4500 (5850)

Height of the blade, mm                                     1320 (1580)

Weight, kg                                                                     1150 (1240)

 

Charge construction of BS4000-PBA allows to have a range of quick-detachable and changeable blades from 3 to 6,5 meters (by the will of  customer)

 

 

Service and warranty service

BS-4000PB has a warranty of manufacturer for 12 months. Instruction, exploitation and technical maintaining consult is performed by engineer staff of the manufacturer.

 

 

Manufacturer:

Close Corporation “BelSTATS” (Airdrome technique factory) Minsk city

 

Tel. +375-17-502-33-94, 502-33-96, 502-34-06, 502-34-07

Fax. +375-17-502-33-95, 502-32-19, 216-23-23

GSM:     +375-29-622-77-19

zavod@oceanicavia.com; zaobelstats@tut.by

 

Selling in Russia via Russian dealers (supply agreement).

Shipping on railway from the factory in Minsk city

Moscow +7-495-22-55-481, 22-55-482; oac2001@mail.ru

 

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